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Japanese car brand develops new tech to SAVE the combustion engine

October 29, 2025
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Mazda has revealed pioneering technology that could save the combustion engine from its imminent death


A Japanese car firm has revealed pioneering technology that could save the combustion engine from its imminent death.

With the sale of new petrol and diesel cars due to be outlawed in the UK in 2030 – and five years later in Europe – in an effort to curb vehicle emissions, the days of the traditional engine look numbered with EVs primed to takeover.

But Mazda has this week unveiled a new system that could extend the availability of the combustion engine beyond the next decade if it can be put into practice.

Showcased at this week’s Tokyo motor show, the Mazda Vision X-Coupe concept features what the company has dubbed ‘Mobile Carbon Capture’ technology.

This is incorporated into the exhaust system of its rotary plug-in hybrid powertrain and acts like a filter, removing carbon from the fumes moments before they leave the tailpipe.

Combined with the use of synthetic e-fuel, which Mazda is also developing, the system is claimed to be ‘carbon negative’.

Mazda has revealed pioneering technology that could save the combustion engine from its imminent death

The rakish concept car uses a turbocharged two-rotor engine which is married to a small battery and e-motor to create a 510hp plug-in hybrid system.

And it’s said to be super frugal.

In its most efficient setup, the powertrain should deliver 500 miles of range. Yet, in electric-only mode, it is capable of 100 miles.

But it’s the carbon-neutral claim that is the big headline grabber. 

This is partly thanks to a new e-fuel, which Mazda claims is derived from microalgae.

While details of the synthetic fuel are sparse, the Japanese brand has been developing alternatives to conventional unleaded for years.

In February 2021, it became the first automotive manufacturer to join the eFuel Alliance – an industry group promoting the benefits of synthetic fuels made from renewable energy to help reduce transport emissions. Porsche and Suzuki are also members.

The latest fuel creation is said to emit 90 per cent less CO2 than a conventional petrol engine, thanks to the green manufacturing process.

And with the carbon-capture device at the tailpipe, it shaves another 20 per cent off its emission footprint, making it ‘carbon negative’.

Mazda execs say it can ‘theoretically’ reduce CO2 emissions by 110 per cent, which essentially cleans the air as you drive.

Showcased at this week's Tokyo motor show, the Mazda Vision X-Coupe concept features what the company has dubbed 'Mobile Carbon Capture' technology

Showcased at this week’s Tokyo motor show, the Mazda Vision X-Coupe concept features what the company has dubbed ‘Mobile Carbon Capture’ technology

The CO2 capture tech is incorporated into the exhaust system of its rotary plug-in hybrid powertrain and acts like a filter, removing carbon from the fumes moments before they leave the tailpipe. Combined with the use of synthetic e-fuel, the system is claimed to be 'carbon negative'

The CO2 capture tech is incorporated into the exhaust system of its rotary plug-in hybrid powertrain and acts like a filter, removing carbon from the fumes moments before they leave the tailpipe. Combined with the use of synthetic e-fuel, the system is claimed to be ‘carbon negative’

The rakish concept car uses a turbocharged two-rotor engine which is married to a small battery and e-motor to create a 510hp plug-in hybrid system. It has a claimed hybrid range of 500 miles, or 100 miles in EV-only mode

The rakish concept car uses a turbocharged two-rotor engine which is married to a small battery and e-motor to create a 510hp plug-in hybrid system. It has a claimed hybrid range of 500 miles, or 100 miles in EV-only mode

The carbon capture tech takes inspiration from large-scale atmospheric carbon-capture systems, such as Direct Air Capture plants, of which 27 have been commissioned worldwide to extract CO2 directly from the atmosphere to be permanently stored in deep geological formations or used for a variety of applications. 

However, because the system is position directly at the point of emissions where carbon density is around 350 times that of the air around it, it is a more active system to efficiently capture CO2.

Mazda has said it will continue to experiment with the technology, including altering the temperature of the exhaust gases to make the carbon-capture process more efficient.

It will even run a racing prototype system in Japan’s Super Taikyu Series endurance event. 

In 2021, Mazda announced it had joined the eFuel Alliance - a group of organisations that want to establish CO2-neutral e-fuels as a credible contributor to reducing transport emissions

In 2021, Mazda announced it had joined the eFuel Alliance – a group of organisations that want to establish CO2-neutral e-fuels as a credible contributor to reducing transport emissions

Masahiro Moro, CEO of Mazda, pictured with the Vision X-Coupe concept at the Tokyo motor show

Masahiro Moro, CEO of Mazda, pictured with the Vision X-Coupe concept at the Tokyo motor show

Masahiro Moro, CEO of Mazda, said the development of the technology was part of its strategy to achieve carbon neutrality.

‘The phrase, ‘The joy of driving fuels a sustainable tomorrow,’ expresses not only Mazda’s fundamental spirit, but also the core of its future challenges,’ he said.

‘Under the shared global mission of achieving carbon neutrality, Mazda believes that the joy of driving can be a force for positive change for society and the planet. 

‘We remain committed to fulfilling the desire of those who love cars and wish to continue driving forever.’

The EU is currently considering allowing combustion engine cars running on e-fuels to remain on sale beyond its proposed ban on sales of petrol and diesel-engined models in a decade’s time. 

The UK Government does not yet have an official line on whether combustion engine cars using e-fuels will be allowed to remain in showrooms after its ban comes into force, but it is expected that the same rules will apply if industry can prove they are ‘zero-emission’ by 2035.

What is an ‘e-fuel’, is it carbon neutral, and how is it made?

E-fuels – or synthetic fuels – have been touted as a potential solution for the future of shipping and aviation, but some auto makers have lobbied for them to keep internal combustion engine cars on sale for longer, claiming they can cut carbon emissions by 85 per cent.

Synthetic fuel is manufactured using captured carbon dioxide or carbon monoxide, together with hydrogen obtained from sustainable electricity sources such as wind, solar and nuclear power.

When the fuel is burned, the aim is for it to release the same amount of carbon dioxide into the air that it has taken out during the manufacturing process, creating a carbon-neutral footprint. 

Critics have said this process is not only inefficient but also incredibly expensive in terms of production.

Porsche is one of the headline-grabbing car firms known to be pumping huge funding into the development of this petrol alternative.

The German manufacturer has invested around $75million (£61million) in Chilean firm Highly Innovative Fuels (HIF).

HIF began operating the Porsche-backed Haru Oni plant in Chile in December 2022 and a year later was producing 130,000 litres of e-methanol for the brand’s 911 Supercup race series.

Bosch is also known to be investigating the possibility of creating synthetic fuels, while Mazda became the first automotive manufacturer to join the ‘e-Fuel Alliance’ in 2021.

Green campaign group Transport & Environment says e-fuels should be banned in order to ‘break the oil industry’s hold over transport’ and said any loophole to consider synthetic fuels should be ‘shut down’.

In 2021, it conducted emissions tests on e-fuels and claimed they emit equally high levels of toxic NOx fumes as standard E10 unleaded sold at filling stations today.

It claimed its results also showed that synthetic fuel produced higher levels of carbon monoxide and ammonia, despite reducing the CO2 impact.

It concluded that e-fuels ‘will do little to alleviate the air quality problems in our cities,’ though it also revealed that its assessments were based on three different synthetic mixes concocted by French research organisation IFP Energies Nouvelles, rather than genuine e-fuels being developed by brands like Porsche.

Editorial Team

Editorial Team

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